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Process Improvement and Innovation: Two Sides of the Same Coin

By Dr. Charles T. Brandon III, Director, Army Business and Process Improvement Reengineering Office of Enterprise Management (OEM)September 13, 2024

(Photo Credit: U.S. Army) VIEW ORIGINAL

In the ever-evolving landscape of modern business, the pressure to innovate is relentless. Organizations are constantly pushed to develop state-of-the-art products, services, and business models that not only meet the demands of the market but also outpace competitors. Yet, innovation alone isn’t enough. Without a solid foundation of process improvement, even the most groundbreaking ideas can falter in execution. Understanding the relationship between process improvement and innovation is crucial—they are two sides of the same coin, each reinforcing the other to achieve performance at scale.

The Symbiotic Relationship Between Process Improvement and Innovation

At its core, process improvement is a practice that optimizes existing operations to increase efficiency, reduce waste, and enhance quality. It achieves this by systematically analyzing workflows, identifying bottlenecks, and implementing changes that make the system more effective and reliable. Utilizing popular methodologies like Lean Six Sigma (LSS), and Kaizen, the main objective is to create a concrete, predictable, and repeatable process that delivers consistent results.

Innovation, on the other hand, is the life blood that fuels a business’ growth and competitive advantage. Its mission is to cultivate cutting-edge concepts, whether in the form of products, services, or business models, that deliver unique value to customers. It is inherently disruptive by nature, often challenging the status quo and requiring a departure from established norms. And, without a structured approach in place, innovation can easily lead to inefficiencies, delays, and resource drain.

However, when effectively and systematically integrated, these two constructs create a unique and formidable synergy that transcends limitations. With process improvement providing the stability and discipline needed to implement innovation, new ideas are not only feasible but also scalable. Conversely, innovation injects fresh thinking into process improvement, pushing organizations to continuously evolve and adapt their operations to stay ahead of the curve.

Mindsets for High-Performance Innovation

To harness the full potential of process improvement and innovation, organizations must cultivate specific mindsets that foster both creativity and operational excellence. These ways of thinking are not just about adopting new practices but also about changing the way teams view and approach problems.

  1. Agility and Flexibility
  • A flexible mindset is essential for responding quickly to new opportunities and challenges. In the context of process improvement, having an open mind means being accepting of change and have the ability to adjust processes as needed. Agile methodologies, like Scrum and Kanban, emphasize iterative progress and continuous feedback, allowing teams to make rapid adjustments. This is crucial in innovation, where the ability to pivot based on new information can mean the difference between success and failure.

2. Continuous Learning and Iteration

  • Innovation is rarely a one-time event. It’s an ongoing journey that requires continuous learning and repetition. Organizations should foster a culture where teams are encouraged to experiment, learn from failures, and incessantly refine their ideas. This mindset aligns with process improvement principles, where iterative cycles of testing, measuring, and improving are key to achieving excellence. By embracing continuous learning, companies can shorten the innovation cycle and deliver new solutions to the market faster.

3. Collaboration Across Silos

  • Siloed teams are a significant barrier to both process improvement and innovation. When departments operate in isolation, they miss out on the diverse perspectives and expertise that drive creative problem-solving. Collaborative mindsets encourage cross-functional teamwork, where various departments work together to identify inefficiencies and develop new solutions. This cooperation is often facilitated by tools that enable open communication and the transparent sharing of information, ensuring that everyone is aligned toward the same goals.

4. Customer-Centricity

  • Both process improvement and innovation should be guided by a deep understanding of customer needs. A consumer-centric mindset ensures that all activities—whether optimizing a process or developing a new product—are aligned with delivering value to organization’s core audience. This approach not only increases the likelihood of successful innovations but also ensures that process improvements lead to outcomes that resonate with the market. By keeping the customer at the center, organizations can prioritize efforts that have the most significant impact.

5. Data-Driven Decision-Making

  • Data is the backbone of informed decision-making in both process improvement and innovation. A data-driven mindset encourages the use of analytics to guide judgements, measure outcomes, and identify opportunities for enhancement. In process improvement, data helps pinpoint inefficiencies and track the impact of changes. In innovation, data provides insights into market trends, customer preferences, and the performance of new ideas. By utilizing grounding decisions in data, companies can reduce uncertainty and accelerate the path from ideation to implementation.
Operationalizing Innovation at Scale

While cultivating the right mindsets is critical, businesses must also develop practical strategies to operationalize innovation at scale. This involves creating environments where process improvement and innovation can thrive together, leading to faster, more efficient delivery of new ideas.

  1. Standardizing Best Practices
  • Standardizing best practices across the organization is key to scaling both process improvement and innovation. Documenting successful approaches and creating a centralized repository of knowledge allows teams to replicate wins and avoid common pitfalls. Standardization also reduces the time needed to onboard new team members or initiate new projects, as the entire staff has access to a proven framework. This consistency is crucial for maintaining quality while accelerating the pace of modernization.

2. Investing in Technology

  • Technology plays a pivotal role in enabling rapid innovation. Automation tools, for instance, can streamline repetitive tasks, freeing up human resources to focus on creative problem-solving. Advanced technologies like artificial intelligence (AI), machine learning (ML), and robotic process automation (RPA) can also enhance decision-making by providing insights that would be impossible to obtain manually. By investing in technology, companies can reduce the time and effort required to implement new ideas, making it possible to scale innovations quickly.

3. Empowering Teams

  • Empowering teams to make decisions and take ownership of their work is essential for fostering innovation. When teams have the autonomy to experiment and pursue new concepts within a structured framework, they are more likely to drive projects to completion quickly. This also encourages a sense of responsibility and accountability, as teams are directly invested in the outcomes of their efforts. Organizations can support this empowerment by providing the necessary resources, training, and support to enable teams to succeed.

4. Measuring and Monitoring

  • Regularly measuring and monitoring the outcomes of process improvements and innovations is crucial for ensuring alignment with business objectives. Key performance indicators (KPIs) should be established to track progress, identify areas for further improvement, and assess the impact of idea generation. This continuous monitoring allows organizations to make data-driven adjustments, ensuring that both process improvements and innovations deliver the desired results. By focusing on measurable outcomes, companies can sustain momentum and achieve long-term success.
Accelerating Innovation Cycles

One of the most significant benefits of aligning process improvement with innovation is the ability to accelerate innovation cycles. In traditional models, moving from concept to execution can take months or even years, as organizations struggle with inefficiencies, resource constraints, and conflicting priorities. By integrating process improvement principles into the innovation process, companies can drastically reduce these timelines.

For example, adopting a Lean approach to innovation—focusing on eliminating waste, reducing unnecessary steps, and streamlining workflows—can help organizations move from concept to execution in a matter of weeks. This rapid iteration allows companies to test emerging concepts in the market quickly, gather feedback, and refine their offerings before scaling up. The result is a more agile and responsive team that can bring new products and services to market faster than the competition.

In both business and military contexts, the ability to innovate rapidly while maintaining operational efficiency is a critical determinant of success. Process improvement and innovation, though seemingly distinct constructs, are deeply intertwined and complementary. This synergy is particularly evident in military operations, where the need to adapt quickly to evolving threats and environments requires a delicate balance between rigorous process improvement and agile innovation. Understanding this dynamic relationship can offer valuable insights for organizations that are striving to reduce the time from strategy to implementation—from months or years to mere weeks.

The Military Paradigm: Process Improvement and Innovation in Action

The military has long been a proving ground for both process improvement and innovation. The need for operational efficiency, combined with the relentless pressure to stay ahead of adversaries, has driven some of the most significant advancements in history. However, these innovations often would not have been possible without a foundation of disciplined process improvement. This combination has enabled militaries to scale innovations quickly and effectively, often under the most challenging conditions.

  1. OODA Loop: A Framework for Agile Decision-Making
  • The OODA loop—Observe, Orient, Decide, Act—is a strategic decision-making process developed by U.S. Air Force Colonel John Boyd. This framework emphasizes the importance of agility and speed in decision-making, allowing military units to outmaneuver adversaries by making faster and more informed decisions. The OODA loop is a prime example of how process improvement (in this case, refining the decision-making process) can enhance innovation by enabling more rapid and effective responses to emerging threats.
  • In a business context, the OODA loop can be applied to accelerate the innovation process. By continuously observing market trends, orienting the organization toward new opportunities, making data-driven decisions, and acting swiftly, companies can stay ahead of the competition and bring new products and services to market more quickly.

2. Lean Six Sigma in the Military

  • LSS, a methodology focused on reducing waste and improving quality, has been widely adopted by military organizations to enhance operational efficiency. The U.S. Army has implemented LSS to streamline logistics, reduce costs, and improve the readiness of equipment and personnel. By applying these principles, the military has been able to optimize its processes, making it more flexible and responsive to changing conditions.
  • In terms of innovation, the discipline of LSS ensures that new concepts are not only creative but also feasible and sustainable. By eliminating inefficiencies and focusing on value creation, LSS enables the military to deploy innovations—such as new technologies or strategies—at scale, ensuring that they deliver maximum impact with minimal waste.

3. DARPA and Rapid Prototyping

  • The Defense Advanced Research Projects Agency (DARPA) is renowned for its role in driving military innovation. DARPA’s approach to modernization is characterized by rapid prototyping and iterative development. By quickly moving from concept to prototype and testing in real-world conditions, DARPA can identify and refine the most promising ideas quickly. This approach has led to the development of groundbreaking technologies including the internet, GPS, and stealth aircraft.
  • The success of DARPA’s innovation efforts is underpinned by robust processes that ensure rapid prototyping is both efficient and effective. DARPA often uses modular design principles, allowing components to be easily tested, replaced, or upgraded without overhauling the entire system. This process-driven approach to innovation enables DARPA to maintain a high tempo of development, delivering new capabilities to the military at unprecedented speeds.

4. The U.S. Navy's Aegis Combat System

  • The Aegis Combat System, developed by the U.S. Navy, is a prime example of how process improvement and innovation can be seamlessly integrated to create a cutting-edge defense system. Aegis combines advanced radar and missile technology to detect, track, and engage multiple threats simultaneously. The development and continuous improvement of Aegis involved iterative testing, data-driven refinements, and close collaboration between engineers, operators, and decision-makers.
  • The Navy’s approach to improving the Aegis system illustrates the importance of continuous process improvement in sustaining innovation. By regularly updating software, refining operational procedures, and incorporating feedback from real-world deployments, the Navy has kept the Aegis system at the forefront of naval warfare technology. This iterative process ensures that the system remains adaptable to new threats and technological advancements.
Military Mindsets for High-Performance Innovation

The military’s ability to innovate rapidly while maintaining operational effectiveness is rooted in specific mindsets that foster both creativity and discipline. These mindsets are directly applicable to organizations seeking to accelerate their innovation cycles.

  1. Mission Command and Decentralized Execution
  • Mission command is a military philosophy that emphasizes decentralized execution, where commanders set clear objectives but allow subordinates the flexibility to determine how to achieve them. This approach empowers lower-level leaders to make decisions and adapt to changing circumstances on the ground, fostering innovation and initiative.
  • In a business setting, mission command can be translated into empowering teams with the autonomy to modernize within a structured framework. By setting clear goals and providing the necessary resources, organizations can encourage creative problem-solving while ensuring alignment with overall strategic objectives. This decentralized approach not only speeds up decision-making but also enables teams to experiment and iterate more rapidly.

2. Red Teaming: Challenging Assumptions

  • Red teaming is a technique used by the military to challenge plans and strategies by simulating adversarial thinking. By rigorously testing assumptions and identifying potential weaknesses, red teams help ensure that innovations are robust and resilient in the face of real-world challenges.
  • Applying red teaming to business innovation involves deliberately challenging new ideas and processes to uncover potential flaws before they are implemented. This critical examination helps refine innovations, making them more effective and reducing the risk of failure. The process of red teaming also encourages a culture of continuous improvement, where teams are constantly seeking to enhance and perfect their innovations.

3. After-Action Reviews (AARs) and Continuous Improvement

  • The military’s use of After-Action Reviews (AARs) is a powerful tool for continuous improvement. AARs are a structured debriefing process after missions or training exercises, where participants discuss what went well, what didn’t, and how to improve in the future. This practice ensures that lessons learned are captured and applied to future operations.
  • In the context of process improvement and innovation, AARs can be used to review the outcomes of new initiatives, identifying successes, and recognizing areas for improvement. By institutionalizing AARs, organizations create a feedback loop that drives continuous learning and refinement, thereby accelerating the pace of innovation while reducing the likelihood of repeated mistakes.
Operationalizing Innovation at Scale: Military Strategies for Business

The military’s success in integrating process improvement with innovation offers several strategies that businesses can adopt to operationalize modernization at scale.

  1. Adopting Modular Design Principles
  • The military often uses modular design principles to enhance the flexibility and scalability of its systems. For example, the U.S. Navy’s Littoral Combat Ship (LCS) is designed with interchangeable modules that allow it to be quickly reconfigured for different missions, from mine countermeasures to surface warfare.
  • Businesses can adopt modular design principles in product development, allowing for rapid iteration and customization. By creating products or services that comprise interchangeable components, companies can quickly adapt to changing customer needs or market conditions. This modular approach also facilitates faster innovation cycles, as components can be developed, tested, and deployed independently.

2. Implementing Agile Supply Chains

  • Military logistics are designed for agility, ensuring that supplies and equipment can be rapidly deployed to support operations in diverse environments. The U.S. military’s use of just-in-time (JIT) logistics, combined with pre-positioned supplies, allows it to respond quickly to emerging needs without overburdening supply chains.
  • Businesses can enhance their innovation capabilities by implementing agile supply chains that support rapid prototyping and scaling. By reducing lead times, improving supplier relationships, and leveraging technology for real-time visibility, companies can ensure that their supply chains are flexible enough to support accelerated innovation cycles.

3. Creating Innovation Ecosystems

  • The military often collaborates with a wide range of partners, including defense contractors, research institutions, and allied nations, to drive transformation. These collaborations create innovation ecosystems that leverage diverse expertise and resources to solve complex problems.
  • Similarly, businesses can foster innovation by creating ecosystems that bring together internal teams, external partners, and customers. By encouraging collaboration across organizational boundaries, companies can tap into a broader pool of ideas and capabilities, accelerating the development and implementation of innovative solutions.
Accelerating Innovation Cycles: Lessons from the Military

One of the most significant advantages of aligning process improvement with innovation is the ability to accelerate innovation cycles. The military’s approach to rapid development and deployment offers valuable lessons for businesses seeking to reduce the time from ideation to execution.

  1. Rapid Iteration and Prototyping
  • The military’s emphasis on rapid iteration and prototyping, as seen in DARPA’s approach, ensures that new ideas are tested and refined quickly. This approach minimizes the time spent on unproven concepts, allowing resources to be focused on the most promising innovations.
  • Businesses can adopt a similar approach by embracing a “fail fast, learn faster” mentality. By rapidly developing and testing prototypes, companies can quickly identify which ideas are worth pursuing and which should be abandoned or revised. This approach not only speeds up the innovation process but also reduces the risk of investing in unsuccessful projects.

2. Integrated Planning and Execution

  • Military operations are characterized by integrated planning and execution, where different units and capabilities are coordinated to achieve a common objective. This integration ensures that all elements of a mission work together seamlessly, enhancing overall effectiveness.
  • In a business context, integrated planning and execution involve aligning innovation efforts with broader business strategies and operational capabilities. By ensuring that innovation initiatives are supported by the necessary resources, processes, and expertise, companies can accelerate the transition from concept to execution, bringing new products and services to market more quickly.
Conclusion

The military’s success in integrating process improvement with innovation offers powerful lessons for businesses. By adopting military-inspired mindsets such as mission command, red teaming, and continuous improvement, organizations can foster a culture that encourages both creativity and operational excellence. Enacting these mindsets through modular design, agile supply chains, and innovation ecosystems further enhances the ability to scale innovation and deliver results quickly.

Ultimately, the key to reducing the time from concept to execution lies within the seamless integration of process improvement and innovation. By learning from the military’s approach, businesses can create a robust framework that accelerates innovation cycles, enabling them to bring novel concepts to market in weeks rather than months or years. This approach not only ensures sustained competitive advantage but also drives long-term growth and success.

Process improvement and innovation are not just complementary—they are inseparable. To thrive in today’s competitive landscape, organizations must understand that these two forces work best when they are aligned and unified. By cultivating mindsets that embrace flexibility, continuous learning, collaboration, customer-centricity, and data-driven decision-making, companies can create an environment where both process improvement and innovation can flourish.

Operationalizing these mindsets through standardization, technology investment, team empowerment, and rigorous measurement further enhances the ability to scale innovation and deliver results quickly. In doing so, organizations can transform the way they operate, shifting from slow, cumbersome processes to agile, efficient systems that bring revolutionary concepts to life in weeks rather than months or years. This approach not only accelerates innovation cycles but also ensures that organizations remain at the forefront of their industries, driving sustained growth and long-term success.