Fort Knox’s primary water treatment plant resumes operations

By Patrick HodgesFebruary 15, 2022

Aeriation basin
1 / 4 Show Caption + Hide Caption – The Muldraugh Water Treatment Plant's aeriation basin is the first step in the treatment process. Raw water flows into the basin to help remove iron and manganese. A carbon slurry is added for odor control. (Photo Credit: Patrick Hodges) VIEW ORIGINAL
Muldraugh Water Treatment Plant
2 / 4 Show Caption + Hide Caption – The front side of Fort Knox's Muldraugh Water Treatment Plant. (Photo Credit: Patrick Hodges) VIEW ORIGINAL
Muldraugh Water Treatment Plant
3 / 4 Show Caption + Hide Caption – The rear side of Fort Knox's Muldraugh Water Treatment Plant. Just behind the building is the plant's sedimentation basin. (Photo Credit: Patrick Hodges) VIEW ORIGINAL
MWTP Clarifier
4 / 4 Show Caption + Hide Caption – One of two clarifiers at Fort Knox's Muldraugh Water Treatment Plant. In this step, lime and chorine are added to both disinfect and soften the water. (Photo Credit: Patrick Hodges) VIEW ORIGINAL

FORT KNOX, Ky. — After being shut down in November 2020 for renovations, Fort Knox’s Muldraugh Water Treatment Plant is once again operational and treating water for the installation and the city of Muldraugh.

Fort Knox Public Works Director Jason Root said the decision to conduct a $15 million renovation to the plant was made out of necessity.

“The MWTP was originally constructed and its equipment installed in 1941,” said Root. “While workers have maintained the facility for the past 80 years through routine maintenance and spot repairs, it simply outlived its useful life and was not nearly as efficient as what we have now.”

The original completion date was set for Sept. 1, 2021, but Root said the project faced abnormally long lead times on materials and equipment resulting from supply chain issues that linger from the COVID-19 pandemic.

MWTP Main Hall
1 / 2 Show Caption + Hide Caption – The main hall of the Muldraugh Water Treatment Plant. (Photo Credit: Patrick Hodges) VIEW ORIGINAL
Pouring sidewalks at MWTP
2 / 2 Show Caption + Hide Caption – Workers continue to put the final touches on the newly renonvated Muldraugh Water Treatment Plant, to include pouring sidewalks and parking/offloading areas, installing fencing, painting railings and sewing grass. (Photo Credit: Patrick Hodges) VIEW ORIGINAL

Hardin County Water District No. 1 is currently responsible for the daily operations of the facility under a utilities privatization contract. General manager for HCWD No. 1 Stephen Hogan said the renovation of the MWTP has brought the treatment plant up to current standards for treatment processes, water quality and technology.

Hogan said the facility is currently producing about 1.5 to 2 million gallons per day, but is capable of producing up to 7.2 MGD.

Hogan said another main reason for the renovation was the switch from chlorine to chloramines.

“All surrounding water utilities use chloramines, which allows interconnection and use of water from surrounding utilities,” said Hogan. “This provides flexibility, reliability and resiliency for Fort Knox.

“Chloramines also have the added benefit of providing longer lasting disinfection in the distribution system.”

Hogan said the plant has a wide array of new features, to include additional aeration, digital controls, improved analytical monitoring and a new process control laboratory. The plant also features added redundancy as well as increased security measures to increase resiliency.

Water testing was also enhanced.

“The plant previously tested for total dissolved solids, temperature, calcium hardness, total hardness, pH, bacteria, alkalinity, chlorides, dissolved oxygen, fluoride, turbidity, iron, manganese and odor,” said Hogan. “We still test for all of that, but have added tests for free ammonia, monochloramine and total chlorine.”

MWTP Digital Control System
1 / 3 Show Caption + Hide Caption – Hardin County Water District No. 1 operations manager Justin Metz demonstrates to new digital control system at the Muldraugh Water Treatment Plant. (Photo Credit: Patrick Hodges) VIEW ORIGINAL
Digital water sampling
2 / 3 Show Caption + Hide Caption – A bank of digital water samples allow technicians at the Muldraugh Water Treatment Plant to monitor all aspects of the water's quality in real time. (Photo Credit: Patrick Hodges) VIEW ORIGINAL
High Process Water Pumping Station
3 / 3 Show Caption + Hide Caption – The Muldraugh Water Treatment Plant's high process water pumping station is where the treated water is pumped into the distribution system. (Photo Credit: Patrick Hodges) VIEW ORIGINAL

Root said the customer will likely notice little change to their water, except for one thing.

“As the Muldraugh plant serves as a water softener for the area, those living and working on the installation may notice the water is slightly less hard, but other than that, the water quality will remain virtually the same.”

Root said some things will never change.

“This renovation will allow the plant to continue to provide the high quality, reliable drinking water the Fort Knox community expects and deserves for many years to come.”

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